Practice of Machine Design, 2013 Winter

Friday, 13:00-14:30
Hongo Campus, Engineering Bldg. 2, Room 222
Mechanical Engineering Department, School of Engineering, The University of Tokyo

Instructors

Masayuki Nakao

Kenji Iino


Date Contents
12. Jan. 10 Prototyping: Kenji
Final Report and Presentation - due Jan. 27, Room 222
Free lunch starts at 12:30 in Room 222.
Your final report is due.
  • Problem Statement (text)
  • Motivation (text)
  • Describe your solution (text)
The above 3 should be printed or typed on A4 max. 1 page.
  • F-S diagram (handwritten or ppt print) [1 page]
  • Illustration [1 page]
  • Full or Partial Scaled Mockup
Slides: Prototyping
[click here for slides[PW needed]]

11. Dec. 20 Kenji
If Doraemon's Takecopter succeeded, he would instantly die by breaking his kneck, float in mid-air, and slowly turn in the opposite direction of the propeller's rotation
On Nov. 11, 2013, Lady GAGA flew 70 inches above stage!

Slides: Keep on Dreaming:
[click here for slides[PW needed]]

Solutions to Missing View Problems:
[click here for slides[PW needed]]

10. Dec. 13 Kenji
Present your EVAC chair alternative
Identify your group project goal

Homework - due Dec. 20 (Reassigned since no one found all the right solutions. The best was 6)

Rules:
  • 3rd Angle Views
  • All faces are flat, but the face normals do not have to match the Cartesian coordinate system.
  • A hidden line is dotted and always shown, except when it overlaps a visible line that hides it
  • The solid is a 3-manifold, i.e., all surface points on your solid have to be homeomorphic to a disk.


Assignment: Draw the missing side views of the following 3rd angle drawings. Draw as many as you can figure out.

Hints:
  • There are 18 distinctively different side views that satisfy the conditions.
  • 6 pairs out of the 18 are the same object viewed from different sides, thus, there are 12 distinctively different solids that satisfy the conditions.
  • Each solution's mirror image is another distinct member of the solution set, thus, none of the solutions is symmetric.


Open the following link in a new Tab or Window to see the solution to Problem 2[PW required]
9. Dec. 6 Nakao
Build you own alternative for EVAC chair
Comments:
Function Requirements (FR) on the left side should be in the form "Verb + Object".
FR should spread out to the right.
Structure (also called Design Parameter (DP)) on the right should be "Nouns".
DP should spread out to the left
Do not collect too many sub-elements into a single element.

See the following sample FS Diagram for EVAC chair
Jumpsasa

Denis Casin
Kazuki Ogasawara
Xiaojing Li
Kim Nordmann
Fold-up Slope

Kazuya
Dongjun Lee
Peter
Qiu
Springy Tire

Vincent Elfving
Takayshi Niho
Saroj Paudel
Riaz Raufy
Inflateable Slide

Masanori
Cyril
Wang
A
EVAC alike?

Joly A.
Ryota H.
Vivek M.
Liang
8. Nov. 29 Nakao
Carry out a functional-structural analysis of EVAC chair and draw the F-S Diagram
7. Nov. 22 Visual Thinking: Kenji.
[click here for slides[PW needed]]

Class team formation complete. We have five quartets.
Homework - due Nov.22 Dec. 6 Problem 1 Dec. 20
Rules:
  • 3rd Angle Views
  • All faces are flat, but the face normals do not have to match the Cartesian coordinate system.
  • A hidden line is dotted and always shown, except when it overlaps a visible line that hides it
  • The solid is a 3-manifold, i.e., all surface points on your solid have to be homeomorphic to a disk.

Assignment: Draw the missing side views of the following 3rd angle drawings. Draw as many as you can figure out.
          


Final Report - due Jan.27
  • Text Page (1 A4page)
    • Name of your solution (be creative)
    • Member list
    • Problem Statement
    • Motivation
  • Brainstorm results (1 A4 sheet color print of your brainstorming results. Remember to have us take a photo so we can print this page for you.)
  • F-S Diagram (You probably want to use powerpoint for this. A lot easier to edit after you finish your initial diagram.)
  • A3 size printer ready Poster data in PDF (to capture investors' attention)


6. Nov. 15 Ideate: Kenji.
Ideate 2 [click here for slides[PW needed]]


Vivek

Xiaojing

Cyril

Elfving

Riaz

WangLei

Kazuya

Joli-Morigal

Kim

ShiYang

Veerachart

Saroj

Ogasawara

Masanori

Dong jun

QIU Hao

Denis

Niho
5. Nov. 8 Ideate: Kenji.
Ideate 1 [click here for slides[PW needed]]


Cyril

Elfving

HaoQiu

Kim

Peter

Takayoshi
4. Nov. 1 Present your discomforts: Nakao.
Click on the images below to see larger images and Kenji's comments.
Allow pop-ups or open in a new Window or Tab.



A

Antonin

Denis

Dongjun

LeiWang

Mas

Ogasawara

Riaz

Seyou

Vivek

Xiaojing

3. Oct. 25 Define: Kenji.
Define [click here for slides[PW needed]]

Your Function-Structure Diagrams(Comments will be added later)
  • Functional requirements on the left side should have the form verb + object.
  • The node "puerly mechanical action" should be more to the left in the Function field.
  • Think what function each element structure provides, e.g., the screw "goes into the screw in a spiral action" on its way down, and "pulls up the screw" on its way up.
  • The "screw guide" allows the screw to rotate when it is apart from the screw base and locks it when pushed together.

  • This F-S diagram is well written.
  • Open ⇒ Cut the can lid open
  • Safety ⇒ Provide safety when opening the can
  • Convenience ⇒ Make the design universal

  • "Handle" transfers force from hand to torque on roller.
  • "Long lever" also holds parts together and defines product appearance.

  • Functional requirements on the left side should have the form verb + object.
  • "Rotating part" turns the can with the "blade" pierced through the lid.
  • The opener has a hinge that restricts relative motion of the blade and handle.

  • Functional requirements on the left side should have the form verb + object, i.e.,
        Safety ⇒ Provide Safety
        Grip ⇒ Transfer torque from hand to screw.

  • 2. Oct. 18 Empathize: Kenji.
    Teamology [click here for slides[PW needed]]





    Some of your findings:
    • Scary at first and have to move slowly.
    • Drink dispenser was hard to use.
    • Easy to tell objects, but hard to find them.
    • Walking the stairs was hard.
    • Easy to bump head on building structures.
    • Hard to notice where the stairs start.
    • Hard to work doors and tell whether you are in front of one.
    • Yellow blocks with tactile studs were useful, but not much in finding directions.
    • Traffic cones and temporary signs get in the way.


    Some of your recommendations:
    • Need audio aids.
    • Voice guidance on the building.
      ⇒ Nice, but maybe button activated.
    • Guide the blind with headsets, equipped with GPS, to give directions from their locations.
      ⇒ The most engineering oriented suggestion. Maybe this can lead to a real solution for the society, but it will be hard to justify for Eng. bldg.2. Should not be too hard given the current automobile GPS solution.
    • Way of giving directions at top and bottom of stairs, maybe on handrails.
    • Need more handrails, and change position of existing ones.
    • Need more tactile studs, especially near end of stairs.
    • Better have more slopes than stairs.
    • Make roads wider so bikes can be parked so they do not get in the way.
    • Automatic doors should open before we are standing right in front of them.
    • Need braille maps.
    • Make edges softer.
    • Hang signs from ceilings.
      ⇒ but then we have to worry about more peopel bumping their heads.
    Clip
    Susan Cain, The Power of Introverts
    1. Oct. 11 Opening Remarks: What to expect from this seminar (Kenji).
    Teamology [click here for slides[PW needed]]

    Clips
    A Dangerous Method (trailer)
    Carl Jung, We are the evil
    1. Oct. 11 Kenji, Teamology - how to make better teams
    2. Oct. 18 Kenji, Empathy - Abduction 1, for better design
    3. Oct. 25 Kenji, Define - Describe your problem in words
    4. Nov. 1 Nakao, Define (present your discomforts)
    5. Nov. 8 Kenji, Ideate 1, Define (present your discomforts)
    6. Nov. 15 Kenji, Ideate 2, brainstorming
    7. Nov. 22 Kenji, Visual Thinking, Form Team, Define your project
    8. Nov. 29 Nakao, Abduction 2. Experience the clumsy stair crawler.
    9. Dec. 6 Nakao, How would you meet the same Functional Requirement.
    10. Dec. 13 Kenji, Define your project goal and present. Brainstorm.
    11. Dec. 20 Kenji, Keep on Dreaming. Work on your project
    12. Jan. 10 Kenji, Prototyping. Work on your project
    13. Jan. 17 (no class)
    14. Jan. 24 Kenji, Prepare mockup
    15. Jan. 27 Mon, Room 222Kenji, Student Presentation 2